How to Fix Komatsu Error Code CA123

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How to Fix Komatsu Error Code CA123 - Sinocmp Step by Step Guide

When your Komatsu excavator displays User Code E11 and Fault Code CA123, your machine is likely experiencing a significant drop in engine output. This code specifically points to a "Charge Air Pressure Sensor Low Fault," meaning the controller has detected an abnormally low signal from the pressure/temperature sensor circuit.

In this guide, we will break down the causes and the professional diagnostic steps required to get your machine back to full power.



1. Fault Code [CA123]: Charge Air Pressure Sensor Low Fault

User Code

E11

Failure

Charge Air Pressure Sensor Low Error
(Engine Controller System)

Fault Code

CA123

Failure Details

Low voltage detected in the pressure signal circuit of the boost pressure/temperature sensor.

Controller Response

Fixes the charging pressure value and allows continued operation.

Problem with the machine

Engine power output drops.

Relevant Information

  • The signal voltage of the boost pressure sensor can be checked using the monitoring function (Code: 36501 Boost Pressure Sensor Voltage)
  • Method of reproducing the fault code: Turn the starting switch to the ON position.

2. Troubleshooting

The following are possible causes and detection methods:

Issues with The Charge Pressure(Boost Pressure Sensor) Sensor Power Supply System

  • Diagnosis method: If fault code [CA187] is displayed, perform fault diagnosis for [CA187] first.

Issues with the Boost Pressure/Temperature Sensor [Pressure Signal System]

  • Diagnosis method: Turn the start switch to the OFF position, be prepared, and then turn the start switch to the ON position.
  • Standard values:
Boost Pressure & IMT  Voltage
Between(3)-(1) Power Supply 4.75-5.25V
  • Note: If the voltage is abnormal, check the wire harness and controller as potential causes before making a judgment.

Short Circuit in The Wire Harness

  • Diagnosis method: Turn the start switch to the OFF position, be prepared, and then perform the diagnosis without turning the start switch ON.
  • Standard values:

    Wiring harness

    Resistance value

    Between CE01(female)(44) - Boost Pressure & IMT(female)(4)

    Min.100Ω

Short Circuit in Wire Harness (with Another Wire Harness)

  • Diagnosis method: Turn the start switch to the OFF position, be prepared, and then perform the diagnosis without turning the start switch to the ON position.
  • Standard values:

Wiring harness

Resistance value

Between CE01(female)(44) - Boost Pressure & IMT(female)(4) and between CE01(female)(47) - JC02- Boost Pressure & IMT(female)(1) 

Min.100Ω


Issues with Wire Harness Connectors

The connecting components between the boost pressure/temperature sensor, engine wire harness, and engine controller may be faulty. Check these connecting components directly: 

  • Loose connectors, broken locks, or damaged seals.
  • Corroded, bent, damaged, pushed-in, or swollen pins.
  • Moisture or dirt in the connectors, or poor insulation in the connectors.

Faulty Engine Controller

  • Diagnosis method: Turn the start switch to the OFF position, be prepared, then turn the start switch to the ON position to perform fault diagnosis.
  • Standard values:
 CE01  Voltage
Between(37)-(47) Power Supply 4.75-5.25V

3. More Technical Support

If you need more information or further assistance, please feel free to let us know via live chat or email: service@sinocmp.com. We will reach out to you ASAP.

Related to:

Error Code List for Komatsu PC200-8, PC220-8 and PC220LC-8 Excavators

How to Clear Fault Code DXA8KA on Komatsu PC200-8

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